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Auto Final Assembly: Chery Dalian, 435 AMRs

https://youtu.be/-66ISWjB_oY Chery’s Dalian factory has undergone a major transformation with the deployment of 435 ForwardX autonomous mobile robots—marking the world’s largest AMR deployment in automotive history and a standout example of brownfield modernization. Instead of building a new site, ForwardX upgraded the existing factory without production downtime, introducing 5S-compliant intelligent material management, reducing labor needs […]

Auto Final Assembly: Chery Dalian, 435 AMRs

https://youtu.be/-66ISWjB_oY Chery’s Dalian factory has undergone a major transformation with the deployment of 435 ForwardX autonomous mobile robots—marking the world’s largest AMR deployment in automotive history and a standout example of brownfield modernization. Instead of building a new site, ForwardX upgraded the existing factory without production downtime, introducing 5S-compliant intelligent material management, reducing labor needs […]

Auto Final Assembly: Chery Kaifeng, 98 Max

https://youtu.be/lxpmP07MjnM Chery’s Kaifeng factory deployed 98 ForwardX AMRs to fully automate intralogistics in its final assembly workshop, covering 70% of the line with 24/7 operation. Integrated with existing systems, the AMRs handle everything from parts delivery to rack returns, boosting speed, flexibility, and safety without downtime—marking another milestone in Chery’s smart manufacturing journey.

Welding Workshop: Dongfeng, Manual Welding, Door-to-Door Automation

To avoid high-intensity, error-prone, and dangerous labor practices in this automotive welding shop, Dongfeng sought a solution requiring ForwardX’s Flex and Max series AMRs. Workers use PDAs to issue replenishment requests, which signals one AMR to the line-side workstation and another to the buffer area. The line-side AMR then transports an empty pallet to the […]

Auto Final Assembly: Sunroof Line Automation at Chery Ordos

In Ordos, China, Chery Automotive has partnered with ForwardX Robotics to revolutionize their manufacturing processes at the new Chery Ordos Factory. This state-of-the-art facility features ForwardX’s Max 1500-L and Flex 600-L Autonomous Mobile Robots (AMRs), which fully automate material transport in the glass and fender flare assembly lines. Workers initiate tasks by scanning QR codes […]

Stamping Workshop: Seres Auto, 22 Max O2500, Extra large Dolly, +-5mm precision

Max O2500-L pic

Due to the risk of work-related injuries, limited space, and inaccurate docking, this stamping workshop brought in twenty-two Max O2500-L AMRs. With the help of the client’s manufacturing execution system (MES), tasks are managed and carried out. Through high-frequency data synchronization between the MES and AMRs, the client can achieve monitoring and predictive management of […]

Auto Final Assembly: Dongfeng, Sub-assembly line & Windshield delivery

At this vehicle manufacturing facility, fourteen Lynx U1000 and six Lynx O1500 towing AMRs ensure minimal downtime and a smooth manufacturing process. With the help of a process button, the Lynx U1000s carry out tasks in the final assembly line.  The Lynx O1500s, with customized safety-enhancing suction cups, transport glass in the glass and trim […]

Auto Engine Assembly: Dongfeng Auto with gravity rack on Flex

Dongfeng Motor Corporation chose a ForwardX Flex solution to address high labor intensity, improve production efficiency, and synchronize data management. The Flex AMRs were able to seamlessly integrate with the factory’s existing equipment and autonomously dock to conveyors to realize fully unmanned material movement of heavy, 1,000+ lb carts that were previously manually hauled across […]

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