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2024.11.5-8

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Customizing Case Picking Solutions with Tailored AMRs

Introduction

Successfully navigating the evolving landscape of warehousing and logistics can be challenging. Difficulties such as case picking errors, warehouse regulations, and warehouse navigation are a few examples of why adaptability is so crucial for optimizing efficiency. That’s why we’ve dedicated ourselves to creating highly customizable autonomous mobile robots (AMRs) that meet the unique needs of our clients. Our tailored solutions are designed to excel in complex case picking scenarios, enhancing operational efficiency and worker experience. In this blog post, we’ll share how our innovative features, like weight scales, specialized designs, and diversified navigation methods, make a significant impact in warehousing and logistics scenarios.

Accuracy and Error Rate

Pain Point 1: Accuracy and Error Rate

Accuracy in case picking is crucial for maintaining customer
satisfaction and operational efficiency. Inaccuracies, such as picking the
wrong items or incorrect quantities, can lead to costly returns, wasted
resources, and dissatisfied customers. Traditional methods often rely on manual processes, which are prone to human error, especially under pressure or during high-volume periods.

 

Solution: AMRs with Innovative Weight Scales for L’Oréal

For us, customization is more than just a buzzword; it’s a core principle. We dive deep into understanding the specific challenges our clients face and craft solutions that integrate into their workflows. Whether through advanced software algorithms or hardware modifications, our ability to tailor solutions allows us to address unique operational needs, setting us apart in the industry.

A prime example of our customization capabilities is our work with L’Oréal. In our most recent collaboration, 43 Max 600-L AMRs proved that precision is crucial. We integrated innovative weight scales into the Max AMRs, allowing them to measure the actual weight of the cases they transport against the expected weight. This ensures that there aren’t any discrepancies between what is expected and what is delivered, streamlining the case picking process by increasing accuracy and reducing errors.

Worker and Warehouse Safety

Pain Point 2: Worker and Warehouse Safety

The physical demands of traditional case picking can lead to
significant ergonomic challenges and safety risks for workers. Tasks often involve repetitive movements such as bending, lifting, and reaching, which can result in musculoskeletal disorders, fatigue, and long-term injuries. These issues not only affect the well-being of employees but also reduce overall productivity and efficiency.

Solution: Ergonomic and Tailored Designs

We prioritize safety and efficiency for workers and within the warehouse, which is why we developed different versions of our AMRs for various scenarios. In some use cases, taller versions of our Max 600-L and Max 1200-L AMRs improve ergonomics, making it easier for employees to load and unload items without unnecessary bending or stretching. This ergonomic focus helps reduce the risk of injuries, improve productivity, and increase Units Picked Per Hour (UPH).

In other use cases, the Max 1500-L Slim models see action because they’re lower to the ground, enabling the construction of taller pallets while adhering to warehouse pallet height restrictions. By maximizing vertical space, our clients can store more products in the same footprint, increasing case picking efficiency.

ForwardX enhances the overall operational efficiency in warehousing and logistics scenarios by considering and understanding the needs of workers and warehouse regulations.

Navigating Complex Environments

Pain Point 3: Navigating Complex Environments

Warehouses often present complex environments with narrow aisles, varying shelf heights, and dynamic obstacles like other machinery and workers. Traditional picking methods may struggle to navigate these complexities efficiently, leading to delays, bottlenecks, and potential safety hazards. Efficient navigation and accurate item grouping are essential for maintaining a smooth and streamlined picking process.

 

Solution: Unique Navigation and Grouping Methods

Navigation and order grouping are critical components of our AMR functionality. Depending on the warehouse layout, specific zones, and the location of picking points, we customize our AMRs’ navigation and grouping methods. Depending on the pathways present in a warehouse, our AMRs can have distinct travel patterns. Much like a road, our AMRs can transport cases two to a lane with or without passing. Additionally, like a one-way street, our AMRs can manage one-way travel with passing. This improves the case picking process as our AMRs can efficiently navigate complex environments, avoid obstacles, and intelligently optimize the path they take between stopping points. Such precise navigation capabilities reduce errors, improve efficiency, and support increases in UPH.

The Benefits of ForwardX's AMR Solutions

Our customizable AMRs provide substantial benefits across various industries. In retail and e-commerce, our solutions are essential for handling large volumes of diverse products, meeting the sector’s fast-paced delivery demands. In the pharmaceutical and healthcare sectors, where accuracy and traceability are paramount, our AMRs deliver the high level of customization and precision necessary to maintain safety and compliance.

At ForwardX Robotics, our commitment to innovation and customization drives us to provide innovative solutions that meet the unique needs of our clients. From weight scales and ergonomic designs to specialized navigation methods, our tailored AMR solutions enhance case picking efficiency, accuracy, and overall operational effectiveness. As industries continue to evolve, we remain a reliable partner, ready to meet the ever-changing demands of the market with adaptable and original solutions.

Contact us to learn how we can help you customize your operations while significantly reducing costs.

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